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How to produce canned tomato paste with tinplate cans

2026-07-20

How to Produce Canned Tomato Paste in Bulk with Tinplate Cans

Summary: Canned tomato paste is one of the most common food products packed in metal cans. For large-scale production, manufacturers usually use food-grade tinplate cans because tinplate offers good strength, printability, sealing performance, and food packaging suitability. This blog explains how tomato paste cans are made in bulk, from tinplate coil or sheet purchasing, can body design, printing, lid selection, EOE can options, sterilization, quality control, and export certificates.

Tags: Canned Tomato Paste, Tinplate Can, Food Grade Tinplate, EOE Can Lid, Easy Open End, Tomato Paste Packaging, Metal Food Can, Tinplate Coil, Tinplate Sheet, Henan GDD Metal


Why Tomato Paste Is Commonly Packed in Tinplate Cans

Tomato paste is acidic, concentrated, and widely exported in retail and food-service packaging. To keep the product safe, stable, and attractive on the shelf, many manufacturers choose tinplate cans as the packaging solution.

Tinplate is a thin steel sheet coated with a layer of tin. It combines the mechanical strength of steel with the corrosion resistance and food packaging performance of tin coating. For tomato paste packaging, tinplate is usually combined with a suitable food-grade internal lacquer to protect the metal surface from acid corrosion and to help maintain product quality during storage and transportation.

For bulk tomato paste can production, the basic packaging chain usually includes:

  • Food-grade tinplate coil or tinplate sheet selection
  • Can body size and artwork design
  • Metal printing and coating
  • Can body forming and welding
  • Bottom end seaming
  • Filling tomato paste
  • Top lid or easy open end seaming
  • Thermal sterilization or pasteurization according to the product process
  • Leakage inspection, labeling, packing, and export

Step 1: Choose Food-Grade Tinplate Coil or Tinplate Sheet

The first step is to choose the right tinplate material. Tomato paste cans require stable forming performance, good weldability, proper tin coating, and food-safe coating compatibility. Manufacturers may purchase tinplate in coils or sheets depending on their production equipment.

Tinplate coil is suitable for high-volume automatic production lines, while tinplate sheets are often used by can makers with sheet-fed printing and can body forming equipment.

Common Tinplate Parameters for Tomato Paste Cans

Item Common Specification Application Note
Material ETP / SPTE tinplate Common material for food cans and printed metal packaging
Thickness 0.13 mm – 0.50 mm Can body and end thickness should be selected according to can size and filling process
Temper T1, T2, T3, T4, T5, DR8, DR9 Soft temper is easier to form; harder temper provides better strength for certain can structures
Tin Coating 2.8/2.8, 5.6/5.6, 8.4/8.4 g/m² or customized Higher tin coating can improve corrosion resistance, depending on product and lacquer system
Surface Finish Bright, Stone, Silver, Matte Different finishes can be selected for printing, coating, and appearance requirements
Inner Coating Food-grade lacquer, epoxy phenolic, acrylic, polyester, BPA-NI options The coating must be compatible with acidic tomato products
Supply Form Coil or sheet Coils are suitable for continuous production; sheets are suitable for printed can body production

Step 2: Design the Can Size, Can Body, and Printing Artwork

Before mass production, the tomato paste producer needs to confirm the can size, net weight, market positioning, and label design. Common tomato paste can sizes may include small retail cans, family-size cans, and large food-service cans.

The can body design usually includes:

  • Brand logo and product name
  • Tomato paste concentration, such as double concentrated or triple concentrated
  • Net weight and drained weight if applicable
  • Ingredient list
  • Nutrition facts
  • Country of origin
  • Manufacturer or distributor information
  • Production date, expiry date, and batch code area
  • Barcode, QR code, and import label requirements

For printed tinplate cans, the artwork is usually printed directly on the tinplate sheet before can body forming. This gives the can a professional appearance and helps the product stand out on supermarket shelves.

Step 3: Printing, Coating, and Drying

Metal printing is different from paper label printing. For tinplate cans, the printing process usually includes external coating, color printing, varnishing, and oven drying. The inner side of the tinplate needs food-grade lacquer, especially when the can is used for acidic products such as tomato paste.

A typical printed tinplate process may include:

  1. Confirm artwork and color proof
  2. Apply internal food-grade coating
  3. Apply external base coating
  4. Print CMYK or spot colors
  5. Apply protective varnish
  6. Dry and cure the coating in an oven
  7. Inspect color, adhesion, scratches, coating defects, and sheet flatness

Good printing and coating quality are important because the can must not only look attractive but also withstand forming, filling, seaming, sterilization, transportation, and long-term storage.

Step 4: Can Body Making

After printing and coating, tinplate sheets are cut into blanks and formed into cylindrical can bodies. For three-piece food cans, the can body is usually welded along the side seam, then flanged and beaded to improve strength.

The basic can body making process includes:

  • Sheet cutting
  • Body blank feeding
  • Rolling the body into a cylinder
  • Side seam welding
  • Weld seam protection coating
  • Flanging
  • Beading or strengthening ribs
  • Bottom end seaming
  • Leak testing and visual inspection

For tomato paste cans, welding quality and seam protection are very important. Poor welding or poor internal coating may cause leakage, corrosion, swelling, or product contamination.

Step 5: Choose the Right Can Opening Method

The opening method affects consumer convenience, production cost, shelf display, and market positioning. Tomato paste cans can use different lid types, including normal ends, easy open ends, peel-off ends, and other customized solutions.

Comparison of Different Can Lid Types

Can Lid Type Opening Method Advantages Considerations Common Use
Normal End Opened with a can opener Cost-effective, strong sealing performance, suitable for bulk production Less convenient for consumers because a can opener is required Standard food cans, industrial food-service cans
EOE / Easy Open End Opened by pulling the ring tab Convenient, retail-friendly, improves user experience Higher cost than normal ends; scoring and tab quality must be well controlled Retail tomato paste cans, canned vegetables, canned beans, ready-to-eat foods
Peel-Off End Opened by peeling off a membrane or foil layer Lightweight and easy to open, good for premium convenience packaging Requires suitable sealing technology and product compatibility testing Special food cans, convenience packaging, selected premium products
Aluminum Easy Open End Opened by ring pull Lightweight, easy to open, good consumer convenience Material compatibility and seaming performance must be confirmed Selected food and beverage packaging
TFS / ECCS End Normal or easy open structure Good coating adhesion, suitable for many can ends and easy open ends Must be coated because TFS does not have tin coating Easy open ends, food can ends, beverage ends

For retail tomato paste, EOE cans are increasingly popular because consumers can open the can without a can opener. For price-sensitive markets or food-service packaging, normal ends are still widely used because they are economical and reliable.

Step 6: Filling Tomato Paste into Tinplate Cans

After empty cans are prepared, the tomato paste is filled into the cans through a food production line. The tomato paste itself must be produced from qualified raw tomatoes, concentrated to the required Brix level, filtered, heated, filled, and sealed under controlled hygienic conditions.

The filling process usually includes:

  • Raw tomato inspection and washing
  • Crushing and pulping
  • Concentration to the required Brix level
  • Pre-heating
  • Hot filling or suitable filling method
  • Headspace control
  • Top lid or EOE seaming
  • Can cleaning and coding

For food safety, the producer should control critical factors such as pH, Brix, filling temperature, can seam quality, vacuum level, container integrity, and process records.

Step 7: Sterilization and Food Safety Control

Commercial canned food must be processed according to a validated thermal process. The exact sterilization or pasteurization parameters should be designed and verified by a qualified food processing authority based on product formulation, pH, can size, filling temperature, viscosity, equipment type, and target market regulations.

For tomato paste products, manufacturers usually pay attention to:

  • Final equilibrium pH
  • Product viscosity and heat penetration
  • Can size and container type
  • Seaming quality and double seam inspection
  • Retort or pasteurization process validation
  • Cooling water quality
  • Incubation testing
  • Microbiological testing
  • Commercial sterility verification

Sterilization is not only a production step. It is a food safety control point. A can may look perfect from the outside, but if the thermal process is not validated, the product may still have serious safety risks. Therefore, tomato paste producers should establish HACCP-based control systems and keep complete production records.

Step 8: Quality Inspection for Tomato Paste Cans

Before shipment, both the can and the tomato paste should be inspected. Quality control helps reduce claims, leakage, swelling, rusting, label issues, and food safety risks.

Common Inspection Items

Inspection Area Key Inspection Items Purpose
Tinplate Material Thickness, temper, tin coating, surface finish, coating adhesion Ensure forming performance and corrosion resistance
Can Body Welding quality, body diameter, height, beading, flanging Ensure strength and dimensional accuracy
Double Seam Seam thickness, seam width, overlap, tightness, countersink depth Prevent leakage and contamination
Internal Coating Coverage, scratches, pinholes, acid resistance, migration test Protect tomato paste and prevent metal corrosion
Finished Product Vacuum, net weight, pH, Brix, color, taste, microbiology, swelling test Confirm product quality and food safety
Packaging Carton strength, pallet condition, container loading, batch coding Reduce transport damage and improve traceability

Certificates and Documents Needed for Selling Canned Tomato Paste in Different Markets

When canned tomato paste is sold in another country, the required certificates may vary depending on the destination market, buyer requirements, food category, packaging material, and local import regulations. The following list is for general reference. Importers should always confirm the latest requirements with local authorities or professional customs agents before shipment.

Common Export and Compliance Documents

Document / Certificate Common Purpose Typical Market Use
Commercial Invoice Shows product value, seller, buyer, quantity, and trade terms Required for most export and import customs clearance
Packing List Shows carton count, pallet details, gross weight, net weight, and container loading information Required for customs clearance and logistics
Certificate of Origin Confirms the origin of the goods Often required for customs duty calculation and trade preference claims
Health Certificate Confirms that the food product meets relevant sanitary requirements Commonly required for food import clearance
Phytosanitary Certificate May be required for certain plant-origin food products depending on destination rules Some countries may request it for tomato-based products
HACCP Certificate Shows that the factory has a hazard analysis and critical control point food safety system Widely requested by food importers and retailers
ISO 22000 / FSSC 22000 / BRCGS Food safety management system certification Often requested by supermarkets, distributors, and brand owners
Halal Certificate Confirms compliance with Halal requirements Important for Middle East, Southeast Asia, and Muslim consumer markets
FDA Food Facility Registration Required for many food facilities exporting food to the United States United States market
FCE / SID Filing Food Canning Establishment registration and Scheduled Process filing for acidified or low-acid canned foods when applicable United States market, depending on product classification and process
EU Food Contact Material Compliance Supports compliance of packaging materials intended to contact food European Union market
Migration Test Report Tests whether substances from the coating or packaging migrate into food simulants within allowed limits EU, US, Middle East, and other regulated markets
Tinplate Mill Test Certificate Shows tinplate grade, thickness, temper, coating, and mechanical properties Used by can makers and buyers for material traceability

Why Tinplate Quality Matters for Tomato Paste Cans

Tomato paste is more demanding than many dry products because it contains acid, moisture, and salt depending on the formula. If the tinplate, internal lacquer, welding, or seaming quality is poor, the can may face problems such as internal corrosion, rust, leakage, swelling, or shortened shelf life.

Therefore, tomato paste can manufacturers should choose tinplate based on real production requirements instead of only comparing price. A suitable tinplate solution should consider:

  • Can size and can structure
  • Product acidity and recipe
  • Required shelf life
  • Filling temperature
  • Sterilization process
  • Printing design
  • Target market regulations
  • Customer cost requirements

Henan GDD Metal Supplies Tinplate Materials for Food Can Production

Henan GDD Metal supplies tinplate coils, tinplate sheets, TFS materials, printed tinplate materials, and food can packaging raw materials for global customers. Our tinplate products can be used for tomato paste cans, food cans, beverage cans, aerosol cans, metal lids, easy open ends, caps, and printed metal packaging.

We can support customers with:

  • Food-grade tinplate coil and sheet supply
  • Different thickness, temper, and tin coating options
  • Bright, stone, silver, and matte surface finishes
  • Materials suitable for can body and can end production
  • Export packaging for coils and sheets
  • Mill Test Certificate support
  • Container loading and international shipment support
  • Professional service for food can manufacturers and metal packaging companies

Conclusion

Bulk production of canned tomato paste is not only about tomato processing. It also depends on reliable metal packaging. From tinplate material selection to printed can body production, lid design, EOE can selection, double seaming, sterilization, and export documentation, each step affects the final product quality and market acceptance.

For tomato paste manufacturers, choosing the right food-grade tinplate coil or sheet is the foundation of stable canned food packaging. With proper material selection, professional can making, validated sterilization, and complete export documents, tomato paste cans can enter global markets with better safety, appearance, and commercial competitiveness.

If you are looking for tinplate materials for tomato paste cans, food cans, EOE can lids, or printed metal packaging, contact Henan GDD Metal for reliable tinplate coil and sheet supply.

[1]: https://www.fda.gov/food/guidance-documents-regulatory-information-topic-food-and-dietary-supplements/acidified-low-acid-canned-foods-guidance-documents-regulatory-information?utm_source=chatgpt.com “Acidified & Low-Acid Canned Foods Guidance Documents & Regulatory Information | FDA”

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